Never bleed the cooling system or remove the pressure cap If the fan is not spinning, that must mean the fan is faulty. If the thermostat has gone bad, there is no other way than to replace it. 10. When the temperature is high enough, the radiator cap will open, and when it cools, it will close. Unless 2015's have a new design that makes it easier. I picked up a 2002 sportsman 400 that had been sitting for the last few years. Polaris ranger UTVs are some of the smooth-to-ride off-road vehicles while providing comfort. Likewise, if the thermostat valve regularly sticks in a closed position, its only solution is a replacement. Fish Hunt Cook Tinker 3.06K subscribers Subscribe 55K views 3 years ago How to trouble shoot electrical cooling system on a 2013 Polaris. DOH! Air pockets in the cooling system can create hot spots in the engine. Mark's deep understanding of various types of vehicles such as UTVs, ATVs, cars, Trucks, and lawnmowers which allows him to provide valuable insights and information. You can also download a service manual or buy one at the dealer. Fill the coolant bottle to the COLD FILL mark. the cold coolant may close the thermostat. The stator is an electrical motor that makes it rotate by providing a magnetic field. If this video helps you on changing your polaris sportsman try supporting my. Remove and replace the old fan with the new one. https://amzn.to/3AuLFmcLink for a decent shop manual. However, owners often face problems with its cooling fan, which causes the ATV to overheat. 2005 Sportsman 800 Black and Silver, Uni Air Filter, Spider Grips, Polaris Handgaurds, Quadovator 3-HL mod, Kolpin Jr. Fuel Pack, Front and Rear Stickstoppers, Bodygaurd Front & Rear racks, Bodygaurd Rear Brushgaurd, L&R Cargo Box w/ Backrest & cargo bags, Front Warn 2.5Ci Winch and rear Warn 2.5Ci Winch on custom mount plate, custom rear hitch w/ 12v outlet. Dont be one of them and check for the mud. Engine displacement is 498 cm3 (30.45 in3) delivered by a Mikuni CV BST34 carburetor. Required fields are marked *. 2022 INDY VR1 / INDY XC / SB Assault Owners Manual, Near-field Communication (NFC)(if equipped), Locking System With Personal Security Code, Unlocking System With Personal Security Code, Pin Activated Security System (if equipped), Rear Rear Scissor Stop (RRSS) (if equipped), Rear Rear Scissor Stop (RRSS) - Attributes, POLARIS Electronic Reverse Control (PERC), Emission Control Maintenance Requirements, Lead Acid Conventional Battery Maintenance, Lead Acid Low Maintenance Battery Maintenance, 650 INDY VR1650 INDY XC650 However, circuit breakers could trip frequently once they get old. And discuss many of the causes of over heating issues and how to diagnose. JavaScript is disabled. manuals available for free PDF download: Service Manual, Owner's Manual, Handbook See page 125 for the part numbers of Polaris products. cooling system or remove the pressure cap when the engine is warm Put a thermostat (mercury type) in th ewater and heat it on a stove or portable burner camp stove type deal. Also, do not forget to check the wires that are below the relays! For a better experience, please enable JavaScript in your browser before proceeding. Then heat the sensor using a dryer or however you prefer. Polaris Sportsman 400-500 2001 Service Manual PDF free onlineCONTENTS CHAPTER 1 GENERAL CHAPTER 2 MAINTENANCE CHAPTER 3 ENGINE CHAPTER 4 FUEL SYSTEM/CARBURETION CHAPTER 5 BODY / SUSPENSION CHAPTER 6 PVT SYSTEM CHAPTER 7 FINAL DRIVE CHAPTER 8 . In this video I will give you a step by step process of how to fill and burp the cooling system in your Polaris 570 SPORTSMAN. Same with the cap. Inspect the wires carefully and locate the damaged or dead wires that are causing you problems. And manufacturers recommendations or warranty requirements.Link to one Polaris option. If you ever see sparks around wires, your wires may be at risk. Hopefully you find this demonstration informative and helpful as intended. For a better experience, please enable JavaScript in your browser before proceeding. What is the procedure for bleeding the coolant system on the 2012 XP? When all heater extrusions are warm to the touch, stop the Disconnect the sensor connection and the power connection. with a fan to cool the coolant from the engine. ATV-96-11. Check the voltage between the chassis ground and the stator pin sockets. Here is a comprehensive troubleshooting guide to assist you. Make sure it opens and How to Fix the P1193 Code 6.7 Cummins With Diagnosis! Most times, vacuuming and cleaning the radiator with water and soap fixes the radiator problems. That's why I said have the cap off before removing bolt. To test the temperature sensor, you will need a. . (In my case.) They are handy in towing and carrying heavy cargo, and they are also capable of accessing rugged terrains. Brand of your choosing. Required fields are marked *. Before you take your vehicle to the mechanics garage, you can diagnose the issues yourself. Thats because opening the impeller will cause liquids to leak out of your vehicle. Any ideas? And of course always follow your manufacturers, year, make, and model's recommendations. Also, it could very well be an insufficient coolant flow and so on. Eventually, after some time, the radiator gets clogged by too much of it, which restricts your cooling system. The 2001 Polaris Sportsman 500 belongs to the world's best-selling automatic ATV lineup. When other parts are involved in the transfer and regulation of the coolants, the radiator does the actual cooling. of a non-standard pressure cap will not allow the recovery system Thanks Reply Save Like document.write(new Date().getFullYear()) Polaris Inc. In the country where your product was purchased: Outside the country where your product was purchased. Coolant needs to flow in the radiator at an adequately rapid speed for it to trigger the sensors. Any coolant can be used in your Polaris as long as it is safe in the aluminum cooling system. In this video I'll do a quick coolant change on a 1999 Polaris Sportsman 500. While heating and cooling, the coolant expands and contracts, creating pressure in the coolant system. or hot. As a Mechanical Engineer,He has 15 years of experience in the automobile industry. A new Polaris Ranger radiator costs between $70 and $150, depending on the UTV model. panels. The old gasket needs to go. It is in the constant stage of loosing coolant. RPM from idle to enough RPM (4000) to get coolant to flow, but not Why My Zero Turn Mower Wont Start? Never bleed the cooling system or remove the pressure cap when the engine is warm or hot. The signs include air bubbles in the coolant or engine overheating even while the coolant is full. Your email address will not be published. Save my name, email, and website in this browser for the next time I comment. It won't matter where you fill it to if its blowing it out you've got a head gasket blown putting combustion pressure into the cooling system. A forum community dedicated to Polaris ATV owners and enthusiasts. If the fan is not good, replace it. Polaris 2008 sportsman 500 h.o. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. LOL There are many choices out there that the answer depends on your riding area and how hot and cold its gonna get during your yearly season. Electric motor overheating causes explained, Ford F150 Undercarriage Diagram-Unveiling the Components, Polaris Sportsman 500 Starting Problems: Causes and Fixes. costs between $10 and $30 and might also attract additional replacement costs. 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I did the same as swampdonkey, just ran the machine, flat on the ground. manual available for free PDF download: Service Manual Polaris 2008 sportsman 500 h.o. 562 51K views 1 year ago In this video I'll do a quick coolant change on a 1999 Polaris Sportsman 500. I thought that screw was a flat head, I did not notice I could a use a socket. If the fan is okay, it should turn on. Polaris Premium 50/50 Antifreeze/Coolant is recommended for use in all cooling systems, and comes pre-mixed and ready to use. This could very well be the reason why your cooling fan is not working. The thermostat housing is held to the engine block by two bolts that need to be removed with a socket wrench. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Mine: 2018 Sportsman 850SP - 26" Bear Claw HTRs on OEM steel wheels(I really don't like the Aluminum ones). suck the coolant down quickly which my require coolant to be added The Polaris Ranger cooling system includes. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Well got the new ride home and it appears I have air in my coolant system. Blown head gasket, not atv related but Subaru's have the same issues around 100K miles their head gaskets leak and allows back pressure into the cooling system which forces anitfreeze out of the reserve tank. Close the side this air reaching the bottle. Your email address will not be published. Do not tighten It is placed in a black plastic bag that is sealed. 75w85 vs 75w90: Which Gear Oil Should You Choose. Pump the pressure tester handle until it reaches the radiator caps specifications. . You can find the fan behind your vehicles radiator. This is kinda what I thought. The most common reason behind your Polaris Sportsman 500s overheating is that the thermostat, the fan, or the temperature sensor is not working.
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