It will cover the concrete and can be used as part of the finishing trim around a window. The average ultimate fastener withdrawal is 211 pounds for the #6 coarse thread screw. (Back to Top), It is only necessary to clean the walls if they are dirty or have peeling paint. To see me using them, go to S34 E3: Modernizing a Balloon Frame. The spray foam easily fills in and seals all the cracks and openings in the rim joist or band joist area. For more information on the benefits of EX 2.5, read 4 Reasons to Choose EX For Your Basement Project. Guideline for attaching exterior insulation with mechanical fasteners. So that would be a significant cost savings during the build. By removing the tongue, you will have a more even block surface to fill-in with a scrap panel. Please consult with your local Building code officials they are the final say in their local jurisdiction/township. Any EPS (including that product) is fine to use on the interior side, and somewhat GREENER than closed cell spray polyurethane. 2,761,810US & Foreign Patent PendingManufacturing in MA, MN, IDMade in the USA, (651) 653-3677 We find that simply removing the panels in reverse order is most beneficial to the workflow. Oh man what a difference those panels made this past winter. This panel meets all present and future energy regulations and creates an affordable system for outstanding and multi-functional insulation and more. (Back to Top), Avoids thermal bridging - fully insulated studs. Is there any drawbacks to installing the panels? 8,635,824US Patent No. Your only option is to cover the inside of the exterior walls with a continuous layer of insulation, as though you were insulating a basement wall. To attach the framing to concrete, you can use the same methods you've selected for the InSoFast panels. So here are the top 6 areas to make sure you air seal. Details for exterior excavationless foundation insulation, Closed crawlspace with dehumidifier and foundation insulation. Subfloor sheets can be laid atop the panels and screwed into the fastening strips to create a floating insulated base for carpet, wood, or laminate flooring. The previous 20shipping container insulation kit worked out absolutely perfect, and the customer was very happy with the end result. An outset window is installed with the nailing flange flush with the front face of the InSoFast panels. I was laughing watching all the stuff they are lugging in for the project! The bonus with this method it eliminates the need for caulking and filling the nail holes with wood putty. The foam air and water seals the electrical. The 1" rigid foam was installed over top with the InSoFast stud locations marked on the floor and ceiling prior to adding the drywall. They fall into the same class as pink, blue and yellow insulation boards which are required by code to be covered by drywall or any other approved 15-minute thermal barrier (IBC 2603.4). 2,761,810US & Foreign Patent PendingManufacturing in MA, MN, IDMade in the USA, (651) 653-3677 Once you've reached the final row at the top of your wall, measure the distance between the ceiling (or joists) and the top-most "tongue" edge of the previous row of panels. Add a bead of PL Premium 3x along the edge of the panel that will come in contact with the wall. Built-in drainage channels make the material suitable for below-grade installation. When starting a panel or going around corners or opening we recommend that you add additional adhesive on the edges of the panels. This means the InSoFast wall system can remain intact without having to tear apart or drill holes for the treatment application. The composition of EPS foam creates a Class III vapor barrier, and the panels create a simple frame that resists rotting, includes built-in drainage channels and electric raceways, and has an easily maneuvered and stackable design. It is insulation framing in a one step process that has the building science built-in. Framing, insulation, and raceways, do the job once and do it right. See (. The InSoFast attachment studs are made of 100% recycled polypropylene. Drywall Screw Setters with your drill. Fill in the gap with expanding spray foam after you've finished your installation to seal around the pipe. Ray ID: 7d64d1c58eefc409 Typically three quarters of the air infiltration comes from the basement. I have used Insofast a few times and I like it but I do not think I will use it again. Please check with your local building official. It is important to inspect the walls you want to cover before you order InSoFast. In my 1960 house the wavy out of plumb walls were transferred to the drywall. Partition walls can be adhesively or mechanically (screwed) to the InSoFast panels stud. The side jamb is installed with the nailing flange flush with the front face of the InSoFast panels. It was a labor-saver for this fast track retrofit project. Any gaps, cracks or imperfections can be sealed later with expanding foam. Make sure that the appliances are not back drafting to prevent carbon monoxide poisoning. Since the can has to be upside down to maintain flow, this makes working in the rim joist area easier. Drywall is installed over InSoFast panels in the same way as traditional wood framing. When working around obstruction on your wall you can create a template with the InSoFast cardboard boxes. I saw a product INSOFAST with insulation panels that I could potentially install myself. If necessary, hold the angle in place with duct tape. The only tools youll require include the following: The basic option of insulation paneling offered by InSoFast has a 2 depth and an R-value of 8.5. InSoFast panels are not termite proof, however the InSoFast panels do not have any nutritional source (wood) in the plastic stud or foam. D863,599CA Patent No. The answer is yes to both questions. The basement was within a degree or two of the first floor over the winter. It's the simplest and least expensive basement area to insulate, and will bring the highest return on your investment. Don't discard any scraps made from cuts until you've completely finished your installation. Install one a mechanical fastener in the recessed attachment point per panel to hold in place until the adhesive has set. One 28 oz. To create the second row, attach the freshly cut 32 section in the corner you started directly above the first full panel. Because each panel is 2ft high, you may need to modify at the top of the wall. A neighbor is having her basement finished. This video is intended as a simplified guide for the homeowner a sheet of " drywall weighs 54 pounds and can be difficult to maneuver. InSoFast shaped solid wall insulation and framing for shipping containers. If preferred, they can be drilled or nailed. To meet code in higher climate zones you'd still need more foam, or a fiber insulated studwall snugged up to the EPS, in which case standard sheet foam would be cheaper. Watch them do it in less than 10 minutes. Installation Instructions One option is to install the wall panels before the ceiling panels just 2" short of the top. The three recessed attachment points on the face of the integrated stud allow for any mechanical fastening that may be needed. Screw through the panel's stud until the screw comes in contact with solid wall. An alternative is to use 2"x3" lumber ripped down to the panel thickness. When running the InSoFast panels, cut as necessary to fit around the frames. Add a bead of PL Premium 3x along the edge of the panel that will come in contact with the wall. ASTM D1761-06 Standard Test for fastener Shear and Pullout InSoFast was SO handy to just slide the lightweight boxes down the stairs. There are 8 boxes on a pallet. Another angle to consider is that you don't get a chance to plumb and straighten the foundation walls w/ Insofast. This not only makes it easier to set up an even alignment, it also gives you the option of working in two directions along your walls. Call (888) 501-7899 or contact us online for an insulation product that makes running electric wiring and completing the drywall install as easy as the insulation is effective. This video of a regular Joe working on an old cinder block house in Central Texas. Gaps and cracks should be sealed with an expanding foam later. The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) standard 90.1 defines continuous insulation (CI) as insulation that is continuous across all structural members without thermal bridges other than fasteners and service openings. It is best practice to install InSoFast panels right up to beginning of a rim joist and fully seal the remaining space according to its receding geometry. Find your local State R-Value Code Requirements. Remove all the trim from the exterior wallswindow and door casings, baseboards, crown molding, you name itand rip the drywall and studs off the block walls. FAQ'S See the links at the bottom of this page for information on Climate Zones and changes to the International Energy Conservation Codes (IECC). I originally planned to spray 2 of closed cell foam on the basement walls and stud out the wall for drywall. By keeping the InSoFast panels down 1/2" to 1" from the ceiling, a gap is created at the top of the wall which would allow access to spray treatments down each and every drainage channel on the backside of the InSoFast panel. The chases also address the necessary separation from the drywall that's required by electrical code. Polypropylene attachment stud (ASTM D 1929, ASTM D 635, ASTM D 2843, ASTM D 638). InSoFast is rough framing and not fine carpentry so relax if you make a mistake you can glue the panels back together. The stud is made of plastic make sure it is 55 degrees or above so not to crack the plastic when setting the nails. tube covers 50 s.f. InSoFast insulation panels must have either a drywall finish thats at least thick or another approved 15-minute thermal barrier. The site owner may have set restrictions that prevent you from accessing the site. InSoFast is ideal for both basement, retrofit and exterior applications. The design of the InSoFast UX's tightly interlocking edges helps maintain a plumb finish. (Back to Top), The InSoFast panels are available through out the US and Canada. Just cut the foam board slightly smaller than the area to be sealed and finish up with expanding spray foam. That is why basement wall code reads 10/13 in many climate zones. There is no nutrient value to animals, insects, bacteria, or mold. For information on how to properly insulate this area see our page: Technical > Interior Guides > Rim Joists. Check with the local building official. The modal window is a 'site map' of the most critical areas of the site. Alternately if homeruns or larger openings are needed the foam can be cut back to the studs and completely removed. Cut the panels a 1/4" less than the actual measurement, this will relieve any pressure in the corner that my force panels to pop out. It requires sill and jamb extensions for the exterior. This grid work of chases provide easy access to pull wiring to any location. You will likely need a hand saw or power tool to slice through the embedded studs. Here is how. The panel is 48" x 24" x 2" thick. When install InSoFast panels in a ceiling application the goal is to provide as much contact between the studs and ceilings surface in order to maximize the holding power of the studs. Prior to placing the foam board in place, run a bead of expanding foam along the bottom of the rim joist cavity. Because your cut was made to the "tongue" edge, you should have a little extra room to place the panel. PL Premium 3X Stronger Construction Adhesive is the only recommended adhesive for adhering the InSoFast panels. better windows thicker roof insulation doesnt mean you can skimp somewhere else), Performance insulation trade off option i.e. While spray foam is a great product, there can be some major concerns. InSoFast scraps are highly re-usable. I am about to start building my house with a basement. A Modern California Home Wrapped in Rockwool Insulation for Energy Efficiency and Fire Resistance, Podcast 571: Pooling on Flat Roofs, Irrigation Timers, and Single-Pane Windows, What to Consider When Choosing Insulation, Plus, get an extra 20% off with code GIFT20, Maintain Insulation R-Value With AccuVent Baffles, Podcast 551: Power Tool Batteries, Building as a Third Career, and High DIY, Podcast 545: Mystery Fasteners, Basement-Ceiling Insulation, and Mixed-Use Malls, Understanding Toilet Design and Efficiency, 5 Lessons from Building in a Cold Climate, Fine Homebuilding Issue #313 Online Highlights. Installation of drywall over an InSoFast wall system works the same as installing drywall over a conventional frame. All of our recommendations are based on National Codes requirements. The pictured assembly above achieves an R-17 wall in a shipping container. In fact, this is the case for any ceiling height evenly divisible by two. I originally planned to spray 2 of closed cell foam on the basement walls and stud out the wall for drywall. To install the InSoFast panels, line up the studs of the panel with the studs of the wall. As with all foam insulation products, a 15 minute thermal barrier, such as 1/2" drywall, is required. The outer edge or where the first row of panels is placed. Installing gypsum drywall is one of the more difficult tasks when remodeling a home. Any time you cut an InSoFast panel you should put an extra bead of adhesive on the foam near the cut in order to solid-back the panel to the wall. Once the walls are set up, one option is to shim the panels using 4" deck or drywall screws and a straight edge. A collection of one thousand construction details organized by climate and house part. One of my initial concerns with this product was the lack of independent reviews, so Ill help remedy that at least a little with a review. Solid attachment can be achieved simply with adhesives. You can add a bead of adhesive to the panel before you place it at the top of the wall. Nail guns work well into the InSoFast stud. It is impossible to remove from your hands or clothing. You can also mitigate the potential of frozen pipes by insulating your walls on both the interior and exterior sides. In cavity insulation systems, traditional stud framing can account for at least 25% of wall space. Even more of problem where I was tiling the wall for a shower. (six per panel) into the recessed attachment points on the InSoFast stud. Use a stud sensor to locate the attachment studs. This page are details on adhesive attachment methods. Because the air infiltration has been stopped, the fiberglass should not have mold problems. Detailed Drawings InSoFast Stud's patented interlocking design creates an adhesive key-lock that forms a secure mechanical bond after the adhesive sets. (888) 501-7899 Then cut along the indented line. Fill the gap between the penetration and the InSoFast panel with a foam sealant. InSoFast is a non-structural panel installed on masonry block or poured concrete surfaces. Commercially applied spray foam is considered to be the best way to seal the rim joist area. InSoFast goes way beyond the requirement of just using a closed cell insulation, our system eliminates organic material like wood that is susceptible to moisture, rot and mold. When used for ceiling applications, it is recommended to also use Loctite brand adhesive which has a high initial tack value. Saturday / Sunday:CLOSED. Because each panel is 2ft high, you won't need any modifications at the top of the wall. InSoFast Panels Building Code Fire Blocking Requirements unlike frame construction InSoFast is a fire-blocked solid wall that reduces a lot of those requirements. There is no nutrient value for bacterial growth, including mold. - M.K. At this point, the unique position of each panel and its screw shims is critical. Simple Templates for Complicated Cuts Video.
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